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Imagine:
Totally pollution-free transport.
We've had so many people call to discuss charging their
Gorillas on alternative energy systems, that we've decided to put this
webpage together to answer many of the questions.
There are dozens of Gorilla owners on solar, and a few
on hydro and wind power.
A few brag that they have never plugged their Gorilla into
"the Grid."
Sun Bathe, Sun Fed - feels good !

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Have we built the
first practical
solar powered vehicle ?
The Gorilla is not
a toy scooter with a range and life that should embarrass their
manufacturers.
It is also not a typical electric utility vehicle that uses energy like
a truck.
The Gorilla is a
useful vehicle, with a useful range.
We designed it to be as efficient as possible.
Compared to golf carts;
we have half the weight, half the
batteries, a more efficient motor and drivetrain, motor with proper gear
ratio (sweet spot),
using batteries with amp draws they were designed for, better alignment, and less rolling resistance tires.
We can carry the same load - for the same distance - on half the
energy.
We didn't realize
it when we first built it; but our customers have proven to us that
the
Gorilla is really the first practical vehicle for use with home
alternative energy systems.
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Charge your Gorilla
from
Solar/Hydro/Wind
Charge directly from alternative energy systems, for pollution
free transport. |

Click on picture to see the
Solar Charging Port
Look closely - next to the
110-v electrical plug.
"Anderson" quick disconnect for solar,
hydro, or wind charging of electric vehicles.
Only $49.
(installed, with in-line fuse, and mating connector
w/6' of extra cable) |
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Adventures with a Solar Powered Lawn
Tractor
by Christopher Zach

compliments Home Power
4-page feature article in
Home Power Magazine
Issue 96, Aug.-Sept. 2003
available at
www.HomePower.com |
Difference between Power and Energy ?
Power - is
the rate of doing some useful work, like "powering" a car on a level road, or up a hill.
It takes power (about 60 horsepower for a normal car)
to propel
it up a
6% grade at 40 mph.
(variables include: weight of the car, grade, speed,
rolling resistance, drivetrain efficiency, etc, etc.)
Power is an instantaneous measurement.
It takes so much
power, at one instant in time.
Less of a grade, less instantaneous horsepower required.
More speed = more horsepower
required.
Watts
are the electrical units or measurement of power.
Seems so simple:
Power = volts X amperes equals so many watts
Again, an instantaneous measurement.
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A SUV uses more power sitting at a traffic light, than a Gorilla
uses at top speed.
Watts
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Energy - The amount of
power expended over a period of time.
If it took one hour to climb that grade using 60 horsepower, we could
say we used 60 horsepower-hours. (60 hp X 1
hr)
Watt-hours
are the electrical unit or measurement of energy.
A 100-watt light bulb, used for one hour,
uses 100 watts X 1 hour = 100
watt-hours
or divide by 1000
= .1 kiloWatt-hours
$
Your utility company charges $
from under a nickel, to over 15 cents
per
kilowatt-hour.
In Southern California, at 12.8
cents/kilowatt hour -
That 100 watt light bulb (.1kW), used for 1 hour, would require
.1 kilowatt-hour of electricity, costing about 1.28 cents.
Used for one day:
(.1kw X 24 hours X .128cents/kw-hr)
about 31 cents. That's
$9.22 per month for a single 100 watt bulb. Ouch!
"Bubba
Junior, turn off that light." |
F.Y.I.
60 horsepower-hours
= 44.7 kiloWatt-hours
We buy electricity by the kilowatt-hour because watt-hours
are such a small
unit of measurement
(to people that don't make their own energy).
Washington State has very low electricity
rates because they have lots
of low cost hydro power.
Hawaii and Maine have high rates because they buy or import most of their power;
(or coal, oil, and natural gas)
"A million$ here, a million$ there, pretty soon we're
talking real money" |
How much power does it take to run a Gorilla ?
The e-ATV 24 volt
utility Gorilla, pulls about 40 amps from the batteries on level ground,
at the top speed of 13 to 14 mph.
Power = volts X amps
Power = 24 volts X 40 amps
or
960 watts (remember ? - instantaneous)To do this for one
hour ?
960 watt-hours
.96
kW-hours
~ 1 kW-hr. for each hour of driving
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F.Y.I.
746 watts = 1 horsepower
The e-ATV 24
uses about
960 watts
746 watts/hp
=1.29 horsepower
at top speed.
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Our faster Gorilla, the e-ATV 36,
pulls about 50 amps at the ~19 mph top speed.
More speed = more power |
You can do the math. |
How much energy - per mile of
driving ?
Simply, divide
the energy usage per hour
by the miles traveled in one hour
at 13 miles/hour
.96 kW-hrs equals .074
kW-hrs or
74 Watt-hrs
13 miles
mile
mile
(That's 46
Watt-hrs/kilometer.) |
The Gorilla is very efficient.
2 or 3 times that of a golf cart, 4 or
5 times that of most electric utility vehicles.
Warning: Rolling resistance is a range
killer.
Off-roading can use 3, 4, even 5 times the energy. |
How much energy does the Gorilla carry ?
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FACT:
The
Gorilla e-ATV 24
uses three T-875 eight-volt golf cart batteries,
in series,
to supply 24 volts.
AMP-HOUR ratings are not very useful to
EV people
who normally draw massive amps.
(
fortunately?/unfortunately?) for short periods.
How much energy
will our batteries hold (or supply)?
This is not a simple question, because the potential
supply varies with demand (amp draw from the batteries).
That chemical reaction is less efficient at high amp
draws.
Also explains the problems with low temps.
Below:
we will use the manufacturer's advertised
reserve capacity
to calculate ENERGY CAPACITY:
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Amp-hour rating of batteries
Battery manufacturers use a 20-hour test to get amp-hour ratings.
a very optimistic way of advertising
The T-875 is rated at 150 amp-hours.*
Divide 150 by 20 hours to calculate that this battery will supply 7.5
amps. for 20 hours, or 1200 minutes.
7.5 amps X 8 volts ?
that's a 60 watt draw for 20 hours; or 1.2kW-hr.
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"As advertised"
RESERVE CAPACITY
(data published by battery companies):
*Trojan
Battery Co. **US Battery Mfg. Co.
The 8-volt, T-875 battery will supply:
75 amps for 85 minutes**
56 amps for 117 minutes*
25 amps for 325 minutes**
7.5 amps for 1200 minutes*
(from
amp-hour rating, upper right ) ---->
Energy Capacity
Remember we're looking for kW-hrs.
(How much energy can we carry with us in our batteries ?)
kW-hrs = amps X volts X hours
(25 amps X 8 volts X 325 minutes/60min/hr)/1000 = 1.083
kW-hr
(56 amps X 8 volts X 117 minutes/60min/hr)/1000 = .874 kW-hr
(75 amps X 8 volts X 85 minutes/60min/hr)/1000 = .85
kW-hr.*
*seems very optimistic
3
Batteries on-board - remember ?
So, multiply by three to find that we're carrying about 2.5 to 3 kW-hours
of energy with us.
At 12.8 cents / kW-hr.
that's about 38 cents worth of "the juice." |
Reserve capacity:
Battery manufactures test to see how long a battery will provide a
certain number of amps
(before falling below 1.75 volts per cell - which is
considered 80% discharged).
"Batteries are the Achilles' Tendon of electric
vehicles."
A. Harry Gorilla
"If we put as much emphasis into
battery development as we put into the lunar mission, or our present
pre-occupation with fuel cells and hyperogen, we'd all be driving zero pollution
electrics by the end of the decade."
A. Harry Gorilla |
Calculated range ? Do the math.
It's not rocket science.
We'd like to have reserve
capacity minutes at 40 amps draw.
(see data from the battery manufacturers in section above)
If you try to graph these data points, you'll quickly see that
you'll get a curved line.
It is very difficult to estimate (interpolate) points between these
amp draws.Let's
just average between the 25 and 56 amp draws as an estimate for a 40
amp draw:
= ~221 minutes
Overly optimistic ? Would you believe 200 minutes ?
200 minutes
= 3.33 hours run time.
60 minutes/hour
3.33 hours at
14 mph,
yields a calculated range of 47 miles.
Sound optimistic ?
We agree ! This is under ideal
conditions.
Accelerating, stop and go, turns, hills, rough terrain, rolling
resistance, load, cold outside, old batteries, new batteries,
alignment, etc. etc.
We've gotten over 40 miles on a Gorilla, we advertise "up to 35" and
we start asking questions, when potential customers start talking
about anything over 20. |
In battery technology, this line is called "Peukert's Curve"
It is possible to graph this as a
straight line on logarithmic paper.
Get Smart !
DISTANCE = RATE x TIME
Convert
.62 miles = 1 kilometer
or
1.61 kilometer = 1 mile
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What to expect from your solar system ?
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Lets look at a pair of 80
watt, 12 volt panels to charge your Gorilla.
Total watts available: 2 X
80 = 160 watts
Now, lets assume that you can get
the near 160 watts from your near peak sun hours of about 5 hours per
day:
160 watts X 5 hours = 800 watt-hours
(.8 kW/hrs)
Divide: 800 watt-hours
74 watt-hours/mile
Yields 10.8 miles calculated range/day |
Two 12-volt panels in series, provide
24 volts.
74 watt-hours/mile
(energy use per mile of driving
from above)
Not Bad !
Further than I want to go. |
Taking efficiencies into account
(a.k.a. inefficiencies)
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Hypes
&
inefficiencies &
realities:
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1. Do 80 watt panels output 80 watts ?
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Expect maybe 80% of that an average relatively clear day ? |
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2. Panel output varies with angle of the sun,
humidity, temperature, etc. |
Maybe 5 hours per day.
More in summer, less in winter.
Can be enhanced by tracking. |
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3. Temperature ? |
Yes, output drops if the panels are in hot sun like Arizona. They
prefer cool.
Some newer panels claim to have made improvements in this
area. |
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3. Clouds kill the output ? |
Maybe only 50%
Snow really does a job on 'em though. snowjob ? |
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4. Low voltage means lots of line losses ? |
True. Use bigger wire than necessary, and short runs. |
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5. There's inefficiencies involved with
charging batteries ? |
True. In tests of DC input vs. DC output we've gotten as high as
90% with healthy batteries. |
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6. The bottom line ? |
On an average clear day, with at least seasonal tracking, you can
probably obtain about 70% efficiency (for ~5 hours ?). |
Wind and Hydro Systems ?
Hydro:
The first time someone called to
discuss charging a Gorilla on hydro, I asked; "how many watts
are we talking about ?"
He replied; "about 50"
I laughed ------------------------------------------------------------>
He replied;
"THAT'S 24 HOURS PER DAY"
50 watts x 24 hours: that's
1200 watt-hrs. per day
"Not
Bad !"
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I said: "50 watts
- that's like -
(chuckle/snort)
spittin' in a lake."
some hydro systems run 24 hours per day, 365
days per year |
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Wind:

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Some people have more wind than they need.
Why is it so windy in California ?
Because LA sucks, and San Francisco blows .
(erase
before publishing) |
What is an Anderson Connector ?
Looks much different,
but Anderson connectors are used like a plug and receptacle
for any electrical appliance.
They are designed to carry lots of amps.
Anderson connectors are available in
350, 175, 120, and 50 ampere ratings.
The 50 amp size is ideal for quickly making a connection for solar charging the Gorilla.
We don't like to hear about Gorilla's battery pack being charged with
more than 20 amps
These connectors are made
from polycarbonate plastic - so tough, that you can drive over them.
The electrical contacts are so thick, that they will last years of
making and breaking. |
Originally designed for disconnecting
the charger on electric forklifts, or to quickly "swap-out" the one
large battery on-board.
(the 350 amp. size)

50 amp Anderson connectors

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Misc. Topics
(charge regulators, power-point tracking, lightning
arrestors)
coming soon
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